85 How To Measure Throttle Cable For Motorcycle

Housing length measures 415 inches. The MOCO site has a diagram for measuring the cables but it is not real clear.

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With the carb end of the cable positioned into the carbs slide and the adjuster set at one-third out the mechanic can determine the final length of the inner cable.

85 how to measure throttle cable for motorcycle. The illustration below shows the way we measure. Our convention for measuring V-Twin throttle cables is to measure the housing length including the housing end fittings that are straight with no bends excluding the elbow fitting that goes into the throttle. If it gets red the end of the cable will have to be trimmed off.

Be careful not to fray the cut end of the cable. After you run tracing wire you need to know the length of your bikes existing cables. Be careful not to measure the free ends of the wire though.

Remember try routing your cables so that they are relaxed and flow naturally. Pushpull twin cable throttle kits are available as well as designs for single and twin carburettor British motorcycles. In this video Bob shows us how he and Mark perform custom motorcycle cables measurement They use a flexible length of wire that can be traced over an existing cable or simply routed like a cable and then measured.

Be sure you dont overheat the cable or the fitting. When planning your routing watch for tight bends and rubbing of painted parts and try to keep the cable away from sharp edges such as the triple trees. Tug on each line so that you will be getting their full reach.

Motion Pro throttle elbows are 4 inches long but not all manufacturers elbows are the same length. Choose the lines and cables with the correct or. Marine Mixer Push Pull Cable Repair Centre.

If working alone you can tape the wire at one end while you run your best path. A suggestion might be to measure with a length of small diameter plastic or PVC tubing rubber hose or CATV coax cable. Measure Your Stock Cable.

When ordering your cables or lines at Dennis Kirk enter in the make model and year of your motorcycle and you will be given the correct fitment options for your bike. Dont force them into tight bends or tight spaces and always keep in mind that the cables. The best way to measure motorcycle cables is to follow a three-step process to determine the correct length for your new cables.

Anyone know how to determine the correct size. To begin measuring run the wire in the desired path. To check the free play roll the throttle forward until it stops and take note of the position then gently open the throttle until you feel the tension on the cable.

If you want to add a splash of colour to your throttle cables you can specify outer conduit in blue green red orange grey or yellow at no extra cost. Undo any securing points on your clutch cable throttle cable brake line wire loom. Run Tracing Wire.

Visit Unit B Junction Mills Kirkby Folly Road Sutton-in. If you have trouble visualizing the measurement hold a metric tape measure up to the grip. If your cable passes through bodywork please allow plenty of clearance for the cable before getting paintwork done.

Parts Unlimited Throttle Cable for TillotsonWalbro Carburetors. Do you add the housing length to the 90 degree elbow measurement. To measure the length of your stock cable use a reliable tape measure.

The outer cable conduit is pre-lined with PTFE commonly referred to as Teflon for super-smooth operation. You only need to know the length of the housing. Pick a spot on the grip and watch it to measure the free play.

Because your machine may be hot you want to. Throttle cable free play is typically checked by measuring the amount of throttle grip movement relative to a fixed point on the throttle cable housing. Most makesmodels specify 2.

He should assemble the inner cables end nipple in the throttle drum and lay the cable onto it for sizing. To check the throttle free play hold the grip between your fingers and roll it back and forth until you begin to feel the pull of the cable. Preassemble your cable parts and check for size before you solder.

When using template wire though you have to be careful to protect both you and your bike. A good sketch showing sizes lengths an old cable to copy or bring your motorcycle to us and well cable it up in the workshop booking necessary. I am not sure if they are stock cables or not.

The cable housing is the exterior vinyl portion of the cable. If that makes the cable too short youll have to toss it and start over. This will give you the or length that you will now need to order.

How do I determine the lenght of the pull. Subtract the length of your stock cable from the new measurement that you have made with the wire. 44 0 1623 440398 E-mail.

The measurement can then be compared with the specs given on any of our Handlebar Dimension sheets. This will be done with the handlebars raised in the air as far as they will go. This video tells you exactly how to accurately measure your Harley Davidson cables to help you make better informed handlebar accessory purchasing decisions.

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